Corrugated Packaging: An Affordable Sustainable Solution for Businesses

When you think about sustainable packaging, what comes to mind? Is it fungal packaging, PLA, or seaweed-based materials? These innovations…

Yu Dai
December 12, 2024
An Open Cardboard Box

When you think about sustainable packaging, what comes to mind? Is it fungal packaging, PLA, or seaweed-based materials? These innovations often seem high-tech and expensive, making them less accessible for everyday use. But the most widely used sustainable packaging is neither costly nor complex—it’s all around us.

Corrugated Box

Corrugated packaging, a simple yet powerful solution, is:

  • Made from 70% paper waste.
  • 90% recycled.
  • Versatile, reused an average of 7 times before recycling.
  • Biodegradable in 3–6 months, leaving no pollution behind.

This common packaging material combines functionality and eco-friendliness, making it a practical choice for businesses. Let’s explore why corrugated packaging is such a sustainable option and why it’s the best solution for small businesses to go green.

Renewable and recycled materials

recycled cardboard to make corrugated boxes

70 % comes from paper waste

Most corrugated boxes are composed of 70-100% recycled materials. Everyday items like old newspapers, discarded cardboard boxes, and paper scraps—commonly seen as waste—are broken down and reformed into strong, durable packaging. 

A typical box might complete seven cycles of use and recycling before its fibers become too short for further processing.

Using recycled content in corrugated packaging saves 17 trees for every ton of boxes produced. Major manufacturers like International Paper reports annual savings of over 1 million trees through their recycled content programs.

Managed Forest

Aerial view of a custom packaging box designed with a green forest theme and featuring the FSC logo.

For the portion of raw materials that are not recycled, sustainably managed forests play a critical role. These forests are carefully maintained to ensure that for every tree harvested, others are replanted, preserving biodiversity and ecosystems. Certifications like the Forest Stewardship Council (FSC) guarantee that the wood used in corrugated packaging is sourced responsibly, protecting both the environment and future resources. Learn more about FSC.

At WITPAX, we are committed to using FSC-certified materials, demonstrating our accountability and dedication to eco-friendly practices.

By prioritizing recycled content and responsible sourcing, corrugated packaging offers a sustainable solution for businesses and the planet alike.

90% Corrugated boxes are Recycled

Corrugated packaging achieves remarkable recycling rates, reaching over 90% in most developed regions. 

According to the American Forest & Paper Association’s 2022 report, corrugated boxes maintain the highest recycling rate of any packaging material at 91.4% in the United States, a rate that has held steady for the past decade.

Used boxes are collected, sorted, and processed back into raw materials for new packaging. The process is both efficient and economical, keeping millions of tons of material out of landfills each year.

Biodegrade in 3–6 Months

Plastics usually take centuries to degrade and often leave microplastics behind, harming wildlife and ecosystems.

Corrugated cardboard is a different story. Its paper-based makeup allows it to return to the earth without polluting the environment. 

It naturally breaks down in just 3 to 6 months

What makes it even better is that corrugated cardboard can also be composted. In a composting setup, it breaks down even faster, turning into nutrient-rich soil. This makes it an easy and sustainable way to manage waste, whether at home or on a larger scale. 

Energy Saves in Every Step

Modern corrugated box manufacturing has dramatically reduced its energy footprint. 

Recycled Materials

Using recycled fibers creates substantial energy savings. Manufacturing boxes from recycled materials requires:

50% less electricity than using virgin materials

40% less water in the production process

25% fewer manufacturing steps overall

Production

Today’s production facilities use advanced technology to minimize power consumption while maximizing output. This shift has cut energy use by 35% per unit over the last decade.

Transportation

Transportation efficiency adds another layer of savings. Corrugated boxes weigh significantly less than plastic or wood alternatives. A standard corrugated shipping box weighs about 60% less than its plastic counterpart. This weight reduction means delivery trucks use less fuel and make fewer trips.

These combined efficiencies make corrugated packaging increasingly cost-effective while reducing environmental impact. As energy prices rise, these savings become even more significant for manufacturers and their customers.

This image showcases our custom box packaging designed as a whimsical cardboard castle, adorned with intricate snowflake patterns and accompanied by toy figures and animals on display.
A girl building a castle with used corrugated boxes

Versatile and Reuse

Corrugated packaging isn’t just recyclable—it’s incredibly versatile. 

Think about the last time you received a delivery. Chances are, you used the corrugated box to store something, or kept it for your next shipment. On platforms like Instagram, people share creative ideas for turning old boxes into DIY storage bins, craft projects, or even compost containers.

Its durability makes corrugated packaging ideal for multiple uses, whether at home or in supply chains. Businesses often repurpose old boxes to organize inventory, pack smaller shipments, or create temporary storage solutions.

Every time a box gets reused, it extends its life, reduces waste, and adds value to an already sustainable material. 

Cost-Effective Way To Go Green

More customers are prioritizing sustainability, expecting businesses to adopt eco-friendly practices. While many sustainable packaging options come at a premium, corrugated packaging offers a practical and affordable alternative, especially for small businesses.

Corrugated boxes are made from 70-100% recycled materials, keeping production costs low. With prices typically ranging from $0.50 to $1.00 per box, they’re significantly cheaper than alternatives like biodegradable plastics, which can cost 30-40% more.

Their lightweight design also reduces shipping costs by lowering fuel consumption, making them functional and cost-effective.

For small businesses, corrugated packaging is an easy, affordable step toward sustainability, offering functionality, cost savings, and a way to highlight green values to your audience.

Partnering with an FSC-certified manufacturer adds even more value. These manufacturers can print the FSC label directly on your packaging, letting your customers see your commitment to sustainability. 

It’s a simple way to enhance your brand image while meeting eco-conscious demands.

Tips for Greener Packaging

Want to take your sustainable packaging to the next level? Here are a few easy tips:

  1. Greener Printing: Go for varnish instead of lamination. It’s easier to recycle and still protects your design.
  2. Soy Ink: Switch to soy-based inks. They’re eco-friendly and recyclable, unlike petroleum-based options.
  3. Work with WITPAX: We specialize in creating FSC-certified, sustainable packaging that fits your needs.

Small changes like these make a big difference for the planet.

Closing Thoughts

Corrugated packaging is a simple, affordable way for businesses to embrace sustainability. Made from recycled materials, it’s biodegradable, energy-efficient, and versatile—an eco-friendly choice that doesn’t compromise on practicality.

At WITPAX, we’re proud to support businesses with sustainable packaging solutions. Ready to make the switch? Explore our products or reach out to learn more.